Method and apparatus for minimally invasive subcutaneous treatment of long bone fractures

ABSTRACT

The instant invention is a novel method and construct for temporary or definitive minimally invasive treatment of broken long bones such as a femur or humerus. The method includes the steps of tunneling an elongated plate subcutaneously in the subcutaneous fat layer parallel to the fractured long bone; and attaching the ends of the elongated plate to the fractured long bone. The elongated plate remains disposed in the subcutaneous fat layer and away from, but parallel to the long bone once attached to the long bone.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of and claims the priority of U.S. application Ser. No. 12/592,476 filed Nov. 27, 2009, now U.S. Pat. No. 8,398,686.

FIELD OF THE INVENTION

The present invention relates to methods of temporary and/or permanent fixation of long bone fracture. More specifically the invention relates to minimally invasive subcutaneous treatment of fractures of the femur and humerus. Most specifically the instant invention offers a treatment method and device that is useful for minimally invasive internal fixation of the fractured long bone with no external components and therefore reduced chance for infection. This method and device are highly suitable for battlefield injuries, use in children, and use in third world countries where more extensive treatment may not be available.

BACKGROUND OF THE INVENTION

There are presently two basic techniques for safe transportation of a wounded soldier with a long bone fracture: 1) transportation casts and 2) temporary external fixation. Both of these methods are presently accepted for initial treatment of a patient who will be evacuated out of theater. Precise indications for external fixator use versus casting have not been established.

In general, good indications for external fixator use include when the soft tissues need to be evaluated while en route, such as with a vascular injury; when other injuries make use of casting impractical, such as with a femur fracture and abdominal injury; or when the patients have extensive burns. Advantages of external fixation are that it allows for soft tissue access, can be used for polytrauma patients, and has a minimal physiologic impact on the patient. Disadvantages are the potential for pin site sepsis or colonization and less soft tissue support than casts.

Advantages of transportation casts are that they preserve the maximum number of options for the receiving surgeon; the soft tissues are well supported, and the casts are relatively low tech. Disadvantages are that casts cover soft tissues, may not be suitable for polytrauma patients, and are more labor-intensive than external fixators.

Though standard in civilian trauma centers, intramedullary nailing of major long bone fractures is contraindicated in combat zone hospitals because of a variety of logistical and physiologic constraints. This method may be used once a patient reaches an echelon above corps (EAC) or other site where more definitive care can be provided.

Therefore, although both transportation casts and external fixators are equally acceptable methods for the initial management of long bone fractures, each has its disadvantages. Additionally, current methods of internal fixation are contraindicated, especially considering the extensive length and depth of incision required to place the fixation plate adjacent to the fractured bone. Thus, there is a need in the art for a method and apparatus for the safe transportation of a wounded soldier with a long bone fracture which allows for access to the soft tissues as needed, and yet reduces the chances of infection, sepsis or colonization.

SUMMARY OF THE INVENTION

A surgical method for minimally invasive subcutaneous treatment of long bone fractures. The method includes the steps of tunneling an elongated plate subcutaneously in the subcutaneous fat layer parallel to the fractured long bone; and attaching the ends of the elongated plate to the fractured long bone. The elongated plate remains disposed in the subcutaneous fat layer and away from, but parallel to the long bone once attached to the long bone. The tunneling step may include creating one or more incisions in the skin through which the elongated plate can be inserted. When the long bone is a femur, the one or more incisions in the skin may be created on the lateral anterior part of the thigh.

The elongated plate may be attached to the fractured long bone by inserting attachment screws through holes in the ends of the elongated plate and into the bone. The holes in the elongated plate may be threaded. The attachment screws may have threaded heads allowing the attachment screws to lock into the threaded holes of the elongated plate.

The step of attaching the ends of the elongated plate to the fractured long bone may further include the step of inserting a threaded rod into a first end of the long bone the threaded rod being used to hold the first end steady before the step of inserting attachment screws through holes in the ends of the elongated plate and into the bone. The step of attaching the ends of the elongated plate to the fractured long bone may further include the step of inserting the attachment screws through holes in a first end of the elongated plate into the proximal end of the long bone.

The step of attaching the ends of the elongated plate to the fractured long bone may further include the step of distracting and aligning the fractured long bone. The step of distracting and aligning the fractured long bone may include inserting a threaded rod into the distal end of the long bone and manually distracting and aligning the fractured long bone. The step of distracting and aligning the fractured long bone may include using a distraction device. The step of using a distraction device may include the step of attaching the distraction device to the holes in the second end of the elongated plate and also attaching the distraction device to the distal end of the long bone.

The distraction device may have two brackets, where the first of the brackets is attached to the holes in the second end of the elongated plate and the second of the brackets is attached to he distal end of the long bone. The distraction device may further include an expansion device which is attached to both brackets and when used causes the brackets to expand away from each other thereby providing for distraction of the long bone. The expansion device may include a threaded rod and a nut which is threaded onto the threaded rod. The nut pushes against one of the brackets causing the brackets to expand away from each other thereby providing for distraction of the long bone.

The step of attaching the ends of the elongated plate to the fractured long bone may further include the step of inserting an attachment screw through a hole in a second end of the elongated plate into the distal end of the long bone once the step of distracting and aligning the fractured long bone is completed. The step of attaching the ends of the elongated plate to the fractured long bone may further include the step of removing the distraction device after the step of inserting an attachment screw through a hole in a second end of the elongated plate into the distal end of the long bone.

The step of attaching the ends of the elongated plate to the fractured long bone may further include the step inserting one or more additional attachment screws through the remaining holes in the second end of the elongated plate into the distal end of the long bone. The elongated plate and the attachment screws may be formed from titanium, stainless steel or a bio-compatible polymer material.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a depiction of a thigh having a broken femur;

FIG. 2 depicts a prior art external fixation technique showing how the mechanisms of the external fixator are attached by pins to the broken portions of the femur;

FIG. 3 is a schematic depiction of an elongated plate useful in the present invention;

FIG. 4 is a schematic depiction of the manner in which the elongated plate may be placed subcutaneously in the thigh;

FIG. 5 is a schematic depiction of an alternative view of the manner in which the elongated plate is tunneled subcutaneously inside the thigh parallel to the broken femur between two incisions;

FIG. 6 shows attachment means which may be used in the inventive method and device;

FIG. 7, depicts how a threaded rod 9 may be placed into one end of the bone after the plate has been placed into the thigh;

FIG. 8, attachment means 10 are inserted through the incision 8, through the holes in the elongated plate 6 and into the bone 2

FIG. 9 depicts the results of insertion of three of attachment screws through the plate into the bone;

FIG. 10 depicts a method to manually distract the distal end of the bone using a threaded rod is inserted into the distal end;

FIG. 11 depicts a preferred distraction device useful in conjunction with the method and device of the present invention;

FIG. 12 shows how the distraction device is aligned with plate for temporary

FIG. 13 depicts how the distraction device is attached to the plate using locking screws or bolts;

FIG. 14 shows that once the distraction device is attached to both the plate and distal end of the bone, the distraction nut is turned to expand distraction device by increasing the distance between the brackets;

FIG. 15 shows that once the distal end of the bone is distracted and aligned, an attachment screw is inserted into the remaining hole on the plate and into the distal end of the bone;

FIG. 16 depicts the removal of the distraction device, and the insertion of the remaining attachment screws through the other holes in the plate and into the distal end of the bone;

FIG. 17 shows the plate attached to both ends of the bone via attachment screws; and

FIG. 18 is a depiction of a cross-section of a thigh having the elongated plate of the present invention disposed in the subcutaneous fat layer.

DETAILED DESCRIPTION OF THE INVENTION

The instant invention is a novel method and construct for temporary or definitive minimally invasive treatment of broken long bones such as a femur or humerus. FIG. 1 is a depiction of a thigh 1, having a femur which is broken into two pieces 2 and 3. One aspect of the present invention is an internal fixator for the femur or humerus which sits subcutaneously. The fixator is a plate which is inserted under the skin above the fascia in the subcutaneous space. Its advantage is for transport of military wounded from the field to the definitive care facility. As noted above, currently patients/soldiers are transferred with an external fixator which has pins screwed into the bone connected to bars outside of the skin. FIG. 2 depicts this prior art fixation technique showing how the mechanisms 4 of the external fixator are attached by pins to the broken portions of the femur 2, 3 via holes in the skin 5. The external fixators are cumbersome and can lead to infection. The external fixators need to be replaced by rods or plates at the definitive care facility. If an external fixator is used on a patient for longer than 7 to 10 days there is a risk for pin site infection if it is later decided to nail the femur or humerus. Also because the pins extend from the bone to outside the skin there is always a risk for pin site infection.

With the inventive device and method, definitive surgery can be performed without the risk of infection as the device is under the skin. The device is easy to apply and, because the hardware is totally subcutaneous, it is not unwieldy for the patient or for the transporting team. Medical personnel can safely wait until the soldier is safe for further surgery without the risk of infection.

While the inventive device and method can be used for battlefield trauma of long bones, the treatment can also be used for children between 3 to 12 years of age. The inventive internal fixator can be definitive treatment but should be removed after 8 weeks to 3 months. In this context, the present invention would replace the use of flexible ender nails. The inventive device is much stiffer than flexible ender nails and would not need any other immobilization.

Further, in civilian treatment the present method and device may be used to temporize polytrauma patients as a damage control measure and may later be replaced by conventional internal fixation. The present method and device may be used as definitive care in certain situations when further surgery is not possible. The present method and device would be exceptionally useful in peripheral centers when used to transfer patients after early treatment to a definitive care facility.

Also the inventor notes that the present method and device could be used as definitive fixation in third-world areas where a C-arm is not available as it is easy to apply. Of course, it would still need to be removed after 3 months in adults.

Turning now to a detailed description of the present method and device, FIG. 3 is a schematic depiction of an elongated plate 6 useful in the present invention. The plate 6 has at least two, and preferably three or more hole 7 in each end thereof. The holes 7 accommodate attachment means to attach the plate to the femur or humerus. The holes 7 may be threaded as in locking plate technology. The holes 7 may also be non-threaded and the attachment means may include screws and nuts which can lock the plate near the end of the screws remote from the bone. It should be noted that elongated plate is based on locking plate technology but since it has significantly fewer holes, the device will cost less to produce.

FIG. 4 is a schematic depiction of the manner in which the elongated plate 6 may be placed subcutaneously in the thigh 1. The plate 6 may be placed into the subcutaneous fat layer through two incisions 8 in the skin. One incision is near the proximal end of the bone and one is near the distal end of the bone. The incisions 8 may be approximately 2 inches or less on each end and may preferably be placed in the lateral anterior area of the thigh 1 when the bone being fixated 2,3 is a femur. Of course, the plate 6 may come in many different sizes to accommodate different bone sizes. This placement of the elongated plate 6 just under the skin prevents disruption of the muscle tissue and since there is no dissection, there is little chance for infection. FIG. 5 is a schematic depiction of an alternative view of the manner in which the elongated plate is tunneled subcutaneously inside the thigh 1 parallel to the broken femur 2,3 between the two incisions 8.

FIG. 6 shows attachment means which may be used in the inventive method and device. Threaded rods 9 may be used to hold the broken bone sections steady as screws 10 are used to attach the device to the bone. Attachment screw 10 preferably has a threaded head 11 to cooperate with the threading in the holes of the elongated plate. Further, the shaft of screw 10 preferably has thread 12 only on the end thereof that will be inserted into the bone. Attachment screws 10 may be cortical screws, such as uni-cortical or bi-cortical screws. Alternatively, threaded rod 9 may be used to steady and attach the plate to the bone using nuts or the like to anchor the plate to the rod in the subcutaneous position, with or without a separate threaded rod 9 for manual manipulation of the bone.

As shown in FIG. 7, once the plate 6 has been placed into the thigh, a threaded rod 9 may be placed into one end of the bone 2. Preferably the rod 9 is placed into the proximal end of the bone. This threaded rod may be used to hold the bone in place as the plate 6 is attached to the bone. Next, as shown in FIG. 8, attachment means 10 are inserted through the incision 8, through the holes in the elongated plate 6 and into the bone 2. As stated above, the plate 6 may have 2 or more holes in each end, preferably 3 or more. FIG. 9 depicts the results of insertion of three attachment screws 10 through the plate 6 into the bone. Also shown is the manner in which the threaded heads of the screws 10 lock into the threaded holes of the plate 6 and the manner in which the shaft of the screw 10 preferably only has thread 12 only on the portion thereof which is inserted into the bone 2. As can be seen the threaded rod 9 is removed from the proximal end of the bone 2 once the attachment screws 10 are in place.

Once one end of the bone (preferably the proximal end) is attached to the to subcutaneous elongated plate 6, the other portion of the bone (preferably the distal end) must be distracted and aligned to be attached to plate 6 and thereby fixed. The distraction may be performed manually by putting traction on the foot of the injured leg. Alternatively, the distraction can be performed manually as shown in FIG. 10. To manually distract the distal end of the bone 3, a threaded rod 9 is inserted into the distal end of the bone 3. This threaded rod 9 is used to manually pull the distal end of the bone into place.

In a preferred embodiment, the distraction is performed using a distraction device 20. The distraction device 20 is preferably attached to the plate 6 and the distal end of the bone 3 and allows the bone to be distracted and aligned so that the plate 6 can be attached to the distal end of the bone 3.

FIG. 11 depicts a preferred distraction means 20. The distraction means 20 includes two distraction brackets 13 and 14. The distraction brackets 13 and 14 are three dimensional “L” shaped brackets. One of the brackets 13 has one or preferably two holes 19 a on the horizontal leg of the “L” and two holes 21 a and 21 b on the vertical leg of the “L”. Holes 19 a are used in conjunction with locking screws or bolts 18 to affix bracket 13 to the elongated plate 6 as will be further discussed herein below. Holes 19 a may be threaded or not, as needed. Holes 21 a and 21 b accommodate threaded rod 16 and smooth sliding rod 15, respectively, which rods are attached to bracket 14 as described below. Holes 21 a and 21 b are preferably not threaded and rods 15 and 16 readily slide through their respective holes.

Bracket 14 includes one hole 19 b in the horizontal leg of the “L”. Threaded rod 16 and smooth rod 15 are fixedly attached to the vertical leg of the “L” and extend horizontally out from the vertical leg of the “L” toward the through holes 21 a and 21 b of bracket 13. Hole 19 b is used in conjunction with threaded rod 9 to attach bracket 14 to the distal portion of the bone 3. Finally, treaded rod 16 includes a distraction nut 17 threaded onto rod 16 and positioned between bracket 13 and bracket 14. The distraction nut 17 can push the two brackets 13 and 14 away from each other when the distraction nut 17 is turned the proper direction on the threaded rod 16.

FIG. 12 shows how the distraction device 20 is aligned with plate 6. The holes 19 a of bracket 13 are aligned with outermost holes 7 of the elongated plate 6. Once aligned, the distraction device is attached to plate 6 using locking screws or bolts 18 as shown in FIG. 13. The bolts 18 are threaded through holes 19 a of bracket 13 and into holes 7 of elongated plate 6. After the distraction device 20 is attached to plate 6, a threaded rod is inserted through hole 19 b in bracket 14 and into the distal end of the bone 3. Once the distraction device 20 is attached to both plate 6 and distal end of the bone 3, then the distraction nut 17 is turned to expand distraction device by increasing the distance between bracket 13 and 14 as shown in FIG. 14. Once the distal end of the bone 3 is distracted and aligned, an attachment screw 10 is inserted into the remaining hole 7 on plate 6 and into the distal end of the bone 3 as shown in FIG. 15. Once the first attachment screw 10 is in place in the distal end of the bone 3, distraction device 20 can be completely removed, and the remaining attachment screws 10 are inserted through the other holes in plate 6 and into the distal end of the bone 3 as shown in FIG. 16. FIG. 17 shows the plate attached to both ends of the bone 2, 3 via attachment screws 10.

Finally, FIG. 18 is a depiction of a cross-section of a thigh 1 having the elongated plate 6 of the present invention disposed in the subcutaneous, supramuscular fat layer 22. The plate 6 is held to bone 2,3 using attachment screw 10, which has threads 12 only on the portion of the screw 10 that is in the bone.

It is to be expected that considerable variations may be made in the embodiments disclosed herein without departing from the spirit and scope of this invention. Accordingly, the significant improvements offered by this invention are to be limited only by the scope of the following claims. 

I claim:
 1. A surgical method for minimally invasive treatment of long bone fractures comprising the steps of: tunneling an elongated plate subcutaneously and in the subcutaneous, supramuscular fat layer, the length dimension of said plate being generally parallel to the length dimension of said fractured long bone; and attaching the ends of the elongated plate to the fractured long bone; wherein said elongated plate remains disposed in the subcutaneous fat layer and away from, but parallel to the long bone once attached to the long bone.
 2. The surgical method of claim 1, wherein said tunneling step includes creating one or more incisions in the skin through which said elongated plate can be inserted.
 3. The surgical method of claim 2, wherein said long bone is a femur and said one or more incisions in the skin are created on the lateral anterior part of the thigh.
 4. The surgical method of claim 1, wherein said step of attaching the ends of said elongated plate to said fractured long bone includes inserting attachment screws through holes in the ends of said elongated plate and into the bone.
 5. The surgical method of claim 4, wherein said elongated plate and said attachment screws are formed from titanium, stainless steel or a bio-compatible polymer material.
 6. The surgical method of claim 4, wherein said holes in said elongated plate are threaded.
 7. The surgical method of claim 6, wherein said attachment screws have threaded heads and said threaded heads allow said attachment screws to lock into said threaded holes of said elongated plate.
 8. The surgical method of claim 4, wherein said step of attaching the ends of said elongated plate to said fractured long bone further includes the step of inserting a threaded rod into a first end of said long bone said threaded rod being used to hold said first end steady before the step of inserting attachment screws through holes in the ends of said elongated plate and into the bone.
 9. The surgical method of claim 8, wherein said step of attaching the ends of said elongated plate to said fractured long bone further includes the step of inserting said attachment screws through holes in a first end of said elongated plate into the proximal end of said long bone.
 10. The surgical method of claim 9, wherein said step of attaching the ends of said elongated plate to said fractured long bone further includes the step of distracting and aligning said fractured long bone.
 11. The surgical method of claim 10, wherein said step of distracting and aligning said fractured long bone includes inserting a threaded rod into the distal end of said long bone and manually distracting and aligning said fractured long bone.
 12. The surgical method of claim 10, wherein said step of distracting and aligning said fractured long bone includes using a distraction device.
 13. The surgical method of claim 12, wherein said step of using a distraction device includes the step of attaching said distraction device to said holes in the second end of said elongated plate and also attaching said distraction device to the distal end of said long bone.
 14. The surgical method of claim 13, wherein said distraction device has two brackets, where the first of said brackets is attached to said holes in the second end of said elongated plate and the second of said brackets is attached to he distal end of said long bone.
 15. The surgical method of claim 14, wherein said distraction device further includes an expansion device which is attached to both brackets and when used causes the brackets to expand away from each other thereby providing for distraction of said long bone.
 16. The surgical method of claim 15, wherein said expansion device includes a threaded rod and a nut which is threaded onto said threaded rod, wherein said nut pushes against one of said brackets causing the brackets to expand away from each other thereby providing for distraction of said long bone.
 17. The surgical method of claim 16, wherein said step of attaching the ends of said elongated plate to said fractured long bone further includes the step of inserting an attachment screw through a hole in a second end of said elongated plate into the distal end of said long bone once said step of distracting and aligning said fractured long bone is completed.
 18. The surgical method of claim 17, wherein said step of attaching the ends of said elongated plate to said fractured long bone further includes the step of removing said distraction device after said step of inserting an attachment screw through a hole in a second end of said elongated plate into the distal end of said long bone.
 19. The surgical method of claim 18, wherein attaching the ends of said elongated plate to said fractured long bone further includes the step of inserting an additional attachment screw through each of the remaining holes in the second end of said elongated plate into the distal end of said long bone. 